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Material & Service Selection

Marine valve material and service selection guide

How to match body material, complete trim, medium, temperature, pressure, and documentation to the governing standard.

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Pressure and temperature

The HT200 catalog covers 0.6 and 1.6 MPa with steam up to 220 °C. The cast-steel catalog extends to 6.4 MPa and steam up to 400 °C by pressure class.

Service media

HT200 valves are catalogued for seawater, freshwater, lubricating oil, fuel oil and steam up to 220 °C. GB/T 584 cast-steel valves are catalogued for freshwater, lubricating oil, fuel oil and steam up to 300 °C or 400 °C by pressure class.

Trim and documentation

Body material alone does not define the valve. Disc, seat, stem, seal, test records and certificate scope must be confirmed together.

Catalog comparison

The comparison below uses the two representative flanged stop-valve families already published on this website. It is not a statement that every HT200 or cast-steel valve has the same limits; the governing standard, body type, pressure class and project drawing remain decisive.

ItemGB/T 590-2008 HT200GB/T 584-2008 ZG275-485
Valve familyMarine cast-iron flanged stop valveMarine cast-steel flanged stop valve
Body and bonnetGray cast iron HT200Cast steel ZG275-485
Catalog pressure classes0.6 / 1.6 MPa1.0 / 1.6 / 2.5 / 4.0 / 6.4 MPa
Catalog size coverageDN50-300, DN65-250 and DN20-50 by pressure and body typeDN65-300, DN65-250, DN20-150, DN65-100 and DN20-50 by pressure class
Catalog service mediaSeawater, freshwater, lubricating oil, fuel oil and steam up to 220 °CFreshwater, lubricating oil, fuel oil and steam up to 300 °C or 400 °C by pressure class
Representative disc / seat / stemZCuSn5Pb5Zn5 disc, ZCuA19Mn2 seat, CuA19Mn2 stemGrade 20 disc, 2Cr13 stem, welded stainless-steel seal rings
DocumentationEN 10204 3.1 MTC, pressure-test records, inspection and class documents confirmed by product and orderSame confirmation basis; supplementary PMI or NDT when specified

Where each option fits

Project conditionFirst catalogue referenceWhy
Low-pressure seawater, freshwater or general serviceGB/T 590 HT200The catalog directly lists seawater, freshwater and oil service at 0.6 / 1.6 MPa
Steam at 220 °C or belowGB/T 590 HT200Confirm the pressure class and cycling condition against the system design
Higher-pressure fuel or lubricating-oil lineGB/T 584 cast steelThe catalog covers pressure classes through 6.4 MPa with oil service
Steam at 300-400 °CGB/T 584 cast steelCatalog coverage reaches 400 °C, but only for the stated pressure and size combinations
A buyer-specified ASTM or class requirementTechnical confirmationDo not infer substitution from material name alone; confirm grade, manufacturer scope and documents

Seven checks before changing the material

CheckWhat to confirmRisk if omitted
1. FunctionStop, stop-check or other valve functionMaterial substitution cannot correct an incorrect valve function
2. Design pressureSystem pressure and catalog pressure classAn unavailable rating may be selected unknowingly
3. TemperatureMaximum working temperature and cycling dutySteam limits differ sharply between the two catalog families
4. MediumActual medium and system locationSeawater, oil and steam place different demands on trim and sealing
5. Complete material listBody, bonnet, disc, seat, stem and seal materialsA body-only specification leaves the corrosion- and wear parts undefined
6. Flange and dimensionsDrilling, face type, face-to-face and installation spaceA stronger body material does not guarantee dimensional compatibility
7. DocumentsMTC, test records, inspection, PMI, NDT and class certificateLate requirements may not match the production and inspection arrangement

HT200, ZG275-485 and WCB references

WCB is a common ASTM cast-steel reference in international procurement communication. The GB/T 584 catalog page on this site uses ZG275-485, so WCB should not be treated as automatic equivalence. Any alternative grade must be approved under the buyer specification, class requirement and manufacturer scope.

ReferenceUse in procurement communicationCaution
HT200Chinese gray-cast-iron grade listed for GB/T 590 body and bonnetConfirm applicable pressure, temperature, media and class acceptance
ZG275-485Chinese cast-steel grade listed for GB/T 584 body and bonnetSize and media coverage still depend on pressure class
ASTM WCBFamiliar reference for overseas buyersNot an automatic substitute for ZG275-485 without technical approval

Material-selection RFQ template

Subject: Marine stop valve material review

Valve function: stop / stop-check
Reference standard: GB/T 590-2008 / GB/T 584-2008 / project standard
Size and quantity:
Design pressure:
Maximum temperature:
Medium and application system:
Body / bonnet material: HT200 / ZG275-485 / specified alternative
Disc, seat, stem and seal requirements:
Flange drilling, face type and face-to-face:
Classification society:
Material certificate and pressure-test record requirement:
PMI / NDT / third-party inspection requirement:
Destination port and required date:

FAQ

QuestionAnswer
When should a marine valve use bronze, cast iron, cast steel, or forged steel?Selection follows the governing standard, pressure, temperature, medium, cycling duty, corrosion requirement, and project approval. Bronze is common in seawater and smaller marine duties, cast iron is used within its pressure and temperature limits, cast steel covers higher pressure and temperature ranges, and forged steel is often used for smaller high-pressure duties.
Which body material is suitable for seawater, fuel oil, lubricating oil, freshwater, or steam?Material suitability is confirmed by the product standard and complete material list, not by body material alone. For example, the GB/T 590 HT200 catalog includes seawater, freshwater, lubricating oil, fuel oil, and steam up to 220°C, while the GB/T 584 cast-steel catalog covers freshwater, lubricating oil, fuel oil, and steam up to 300°C or 400°C by pressure class. Compare HT200 and cast steel.
What is the difference between HT200 and cast steel for marine globe valves?In the current catalog, GB/T 590 HT200 covers 0.6 and 1.6 MPa with steam up to 220°C. GB/T 584 cast steel ZG275-485 extends to 6.4 MPa and steam up to 400°C by pressure class. The complete trim, sealing, test, and document scope must still be confirmed.
What trim materials should be confirmed for steam service?Confirm disc, seat, stem, seal ring, packing, gasket, and body/bonnet materials together with pressure, temperature, cycling duty, and the governing product standard. A body-only material callout does not define the wear, sealing, and temperature-critical parts.
What temperature limits must be checked before selection?Check maximum working temperature, continuous and cyclic duty, saturation temperature for steam pressure, seat and seal limits, flange rating basis, and material-list suitability. Catalog temperature limits apply only to the stated standard, body type, size range, and pressure class.
Is cast steel always better than HT200?No. Material selection follows the governing standard, pressure, temperature, medium, class requirement and project drawing. HT200 remains appropriate where its catalog coverage matches the service condition.
Can WCB replace ZG275-485?Not automatically. WCB is a communication reference; approval depends on the buyer specification, class requirement, product scope and documentation.
Why does the same material have different limits?Pressure and temperature limits apply to a specific standard, body type, size range and pressure class, not to the material name alone.
What should be sent with a material question?Valve function, standard, size, design pressure, maximum temperature, medium, complete material requirement, flange details, class requirement and required documents.
Which documents are confirmed?EN 10204 3.1 MTC, pressure-test records, inspection, PMI, NDT and classification-society documents are confirmed by product and order.
This guide supports procurement communication and does not replace GB/T 590, GB/T 584, classification-society rules, the ship specification or the approved project drawing.
Marine cast iron flanged stop valve
Marine cast steel flanged stop valve

Confirm the correct body material

Send the service condition and project requirement. We will check the catalog coverage and documentation scope before quoting.

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