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Pressure & Flange Confirmation

Marine valve pressure and flange confirmation guide

How to communicate PN, ASME Class, JIS K, nominal size, flange dimensions, and substitution boundaries in one technical RFQ.

Send pressure rating View RFQ template
Direct answer

Can PN10, Class 150, and JIS 10K marine valves be automatically substituted?

No. PN10, Class 150 and JIS 10K are not automatic substitutes. Similar numbers can support initial communication, but approval requires the governing product standard, pressure-temperature basis, material group, size, connection details and written certificate or project approval.

  • Product standard
  • Pressure-temperature basis
  • Body and trim materials
  • Size and end connection
  • Flange drilling and facing
  • Face-to-face dimensions
  • Medium and temperature
  • Certificate scope

Rating is not a synonym table

A similar number can start the conversation, but approval depends on the product standard, material, size and temperature.

Temperature changes capacity

Allowable pressure can fall as temperature rises, so a nominal class alone does not define steam or hot-oil service.

Dimensions remain decisive

Flange drilling, facing, wall thickness and face-to-face dimensions must match the piping system as well as the pressure class.

What each designation means

Marine requisitions often mix PN, Class and K because ship specifications, class rules and spare-part lists use different systems. The safe approach is to keep the original designation and add design pressure, temperature, material and connection details.

DesignationWhere it is commonly usedWhat to state with it
PNISO, DIN and Chinese product families, such as PN1.0, PN1.6 or PN2.5 MPa in the catalogProduct standard, valve type, size, body type, material, temperature and medium
ASME ClassANSI/API-linked valve and flange references, such as Class 150 or Class 300Class number, applicable ANSI/API standards, NPS, material group, flange facing and temperature
JIS KJapanese marine standards, such as 5K, 10K or 16KJIS product standard, size callout, material, design pressure, temperature and flange details

Initial screening reference

The table below is only for initial communication when a drawing or requisition uses another rating system. It is not an approval table and must not replace the governing product standard, class rule, pressure-temperature table or project drawing.

Buyer designationCommon communication referenceStill confirm before substitution
JIS 5KAbout 0.5 MPa / PN5Product standard, material, size, temperature and flange drilling
JIS 10KAbout 1.0 MPa / PN10Pressure-temperature basis, seat material, facing and structure length
JIS 16KAbout 1.6 MPa / PN16Body type, material and applicable JIS product scope
Class 150Often referenced as about PN20ASME pressure-temperature table, material group and end-connection standard
Class 300Often referenced as about PN50Whether the valve body, seat, actuator and flange all meet the same duty

Confirmed examples on this website

These examples show why the product page and certificate scope must be read together rather than relying only on a rating label.

ReferenceRating information publishedProcurement point
GB/T 587 bronze stop valve0.6 / 1.6 / 2.5 MPaSize coverage changes with pressure rating
GB/T 590 cast-iron stop valve0.6 / 1.6 MPaSteam service is limited to 220 °C in the catalog data
GB/T 584 cast-steel stop valve1.0 / 1.6 / 2.5 / 4.0 / 6.4 MPaDN range and steam limit vary by pressure class
Class product-certificate scopeConfirmed by product and orderA certificate has a specific product scope; it does not transfer to every butterfly valve

Dimensions to record

For replacement parts, measuring the existing mating flange is often faster than debating standard names. Record the values below and mark any item that cannot be measured on board or in the warehouse.

ItemWhat to measure or stateCommon mismatch risk
Nominal sizeDN, NPS or JIS A/B calloutSame nominal size does not guarantee the same mating flange
Flange ODOutside diameter across the flangeInterference with insulation, bracket or adjacent piping
Bolt-circle diameterCenter-to-center diameter of the bolt-hole circleBolt holes do not line up
Bolt holesNumber of holes and hole diameterWrong bolt size or number of studs
Hole orientationWhether holes are aligned across the centerline or offsetFlange cannot be rotated into position
Flange thicknessThickness at the rimStud length or spacer requirements change
FacingFlat face, raised face or project-specified finishGasket seating area and sealing performance differ
Face-to-faceEnd-to-end or face-to-face dimension of the valvePipe span does not fit, especially in repair work
Bore and pipe connectionPipe OD, schedule or bore where relevantFlow area or welding fit does not match

How to send an old flange or photo

A photograph helps identify the valve family, but dimensions are still required before quotation. If possible, place a ruler or calipers across the flange and photograph the face square-on. Add the bolt count and any visible nameplate, casting or standard marking. For critical replacements, a hand sketch with measured OD, bolt circle, hole diameter, thickness and face-to-face length is more dependable than a photo alone.

How to write the requirement

Too briefStronger RFQ wordingWhy it matters
Need a 10K butterfly valveJIS 10K, DN/NPS, wafer or flanged, body and seat material, design pressure and temperature, medium, quantityPrevents seat, end-connection and certificate mismatches
PN16 globe valvePN1.6 MPa, governing GB/T / DIN / project standard, valve type and body type, DN, material list, temperaturePN alone does not define trim, flange drilling or temperature capability
Class 150 valveClass 150, applicable ANSI/API standards, NPS, material group, flange facing, design pressure and temperatureClass is a designation, not a fixed working pressure

Pressure-rating RFQ template

Subject: Marine valve RFQ - pressure class confirmation

Valve type:
IMPA code / model / drawing reference:
Original rating on requisition: PN / Class / JIS K
Governing product standard:
Size: DN / NPS / A-B
Design pressure:
Maximum and minimum temperature:
Medium and application system:
Body / bonnet / disc / seat / stem / seal materials:
Flange standard and edition, if known:
Flange facing: FF / RF / other:
Flange OD and bolt-circle diameter:
Number and diameter of bolt holes:
Flange thickness:
Face-to-face or end-to-end dimension:
Certificate or inspection requirement:
Quantity and destination port:

FAQ

QuestionAnswer
Are PN, ASME Class, and JIS K automatically equivalent?No. PN, Class, and JIS K are different rating systems. They may be used as communication references, but substitution must be checked against the governing standard, material group, size, temperature, pressure-temperature table, and connection detail. Read the pressure-rating guide.
How do I specify a JIS 5K or 10K marine valve flange?State the JIS product standard, K rating, size as A/B or DN/NPS, body and trim materials, flange standard, facing, drilling, thickness, and face-to-face length. "JIS 10K" alone does not define the full product or connection.
What flange details must be confirmed before quotation?Confirm flange standard and edition, nominal size, pressure class, facing, outer diameter, bolt-circle diameter, number and diameter of holes, flange thickness, face-to-face dimension, and material. A drawing or matched counterpart flange removes uncertainty. Use the flange checklist.
Can GB/T, DIN/EN, and ASME flanges be interchanged?Not automatically. Drilling, facing, thickness, pressure-temperature basis, and structure length can differ. Interchangeability must be approved through a dimensional and service review, and the project drawing or class requirement may govern.
What is the difference between nominal size DN and NPS?DN is a metric nominal-size designation and NPS is an inch-based nominal pipe size. JIS marine valves may also use A or B size callouts. These designations are cross-referenced, but actual dimensions and flange drilling still follow the governing standard.
Can PN10, Class 150, and JIS 10K marine valves be automatically substituted?No. PN10, Class 150 and JIS 10K are not automatic substitutes. Similar numbers can support initial communication, but approval requires the governing product standard, pressure-temperature basis, material group, size, connection details and written certificate or project approval.
Is JIS 10K the same as PN10?They are often used as communication references for about 1.0 MPa, but they are not automatically interchangeable. The product standard, material, temperature, size and flange details must be checked.
Is Class 150 the same as PN20?PN20 is only a common communication reference. Class 150 ratings follow their own standards and pressure-temperature tables, so it must not be treated as a direct substitution.
Does the PN number equal maximum working pressure?No. It is a designation; allowable pressure depends on the product standard, material, size and temperature.
Can a higher nominal rating replace a lower rating?Not by itself. Dimensions, seat material, operating torque, face-to-face length and class-society scope may still be incompatible.
Can JIS 10K be replaced by PN10 or Class 150?Not automatically. These are different standard systems, so flange drilling, facing, material and pressure-temperature basis must all be checked.
Does the same DN or NPS mean the same flange?No. Nominal size is only a callout. The governing flange standard and dimensions decide whether the mating parts match.
Is a photo of the old flange enough?It helps, but critical dimensions are still required. A square-on photo with a ruler plus bolt count is a practical minimum.
Why does face-to-face length matter?For repairs, the replacement must fit the existing pipe span. A correct flange with the wrong face-to-face length can still require rework.
This guide supports procurement communication and does not replace JIS, ASME, ISO, DIN, GB/T, CB/T, classification-society rules, the ship specification or the approved project drawing.

Confirm the pressure class correctly

Send the original rating callout with design pressure, temperature, material and connection details. We will check catalog coverage and document scope before quoting.

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